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Blast Probe Reveals Workers
Lacked Skill
By Sahrol Daud
Bandar Seri
Begawan - Workers at a factory in Serasa, where an explosion
on December 30, 2008 killed three and injured more than a dozen,
were trying to install a spiral freezer system using ammonia as the
refrigerant when the incident happened.
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A Fire and Rescue Department probe
has also revealed that the foreign workers who carried out the
installation work of the spiral freezer were found to be without
any professional certification or recognition by competent
authority as professional installers to carry out such work on
the freezer system.
An explosion took place at the
factory when the pressure test was conducted. To conduct the
test, the workers were filling the refrigerant system with
oxygen in order to build up the pressure inside. Pressure
testing for such systems should not be carried out in such a way
and should be tested using low compression substances (such as
water).
In the process of testing, the
ammonia tank ruptured and the workers were killed instantly. The
blast generated by the rupture damaged part of the factory and
also damaged the roofing of a neighbouring factory.
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During the installation of the
spiral freezer, welding and electrical wiring installation were
also carried out. These created a serious fire and life safety
hazard. Other possible causes of explosion included the
refrigerant system not properly designed, system not properly
fabricated, poor welding work or over pressurisation of the
system during the testing. |
Three foreign workers were killed
and 16 other workers injured including one who suffered severe burn
injuries. Thirty-two workers were inside the plant at the time of
the explosion.
The incident also led to a cloud of
ammonia being spewed. Ammonia is commonly used as a refrigerant due
to its excellent heat transferring property, availability and low
cost for large commercial operation. However, ammonia is classified
as a toxic gas with moderate fire risk and may cause an explosion
when mixed with air in the 16 to 25 per cent range.
A thorough investigation conducted
by a team of the Fire and Rescue Department found that the foreign
workers had been installing the spiral freezer since early November
2008, to be completed in early January 2009.
The department has advised all
owners who wish to install such a refrigerant system to obtain prior
approval from the competent authority in order to ensure that the
proposed system is properly designed, engineered, fabricated, tested
and quality certified by international competent laboratories.
Engaging competent qualified persons or installers are also
essential for the proper installation of the system. The department
said it would conduct re-inspection with related agencies on
individual factories at industrial areas and other premises to
ensure that all requirements with regards to fire safety are
complied with.
During the incident, residents
residing more than a kilometre away from the factory could hear the
sound of the blast and felt the vibration.
The Fire and Rescue Department
Command and Control Centre received the distress call at 1218hrs and
immediately dispatched crews and firefighting equipment from Muara
Fire Station, HAZMAT (Hazardous Materials) Team from Berakas Fire
Station and a Special Squad.
Firefighters, who arrived at the
scene a few minutes later, immediately conducted a search and rescue
operation and site evacuation. They managed to control the leak by
shutting off the valve to avoid further leak of ammonia.
Ammonia inhaled at high doses can
be fatal but the level found after the explosion was not dangerous.
A specialised HAZMAT Team from Berakas Fire Station was dispatched
to mitigate the severity of the leakage of ammonia using a
specialised gas detector. After the HAZMAT Team declared the site
was safe, an investigation was immediately conducted by law
enforcement agencies. --
Courtesy of Borneo Bulletin
Related News:
Three
Killed In Blast At Serasa-Muara
Factory
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Three Die In Gas
Explosion
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Cause Of Blast
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Two
Survivors Of Gas
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In RIPAS |
Workers Killed In
Muara Blast Had No Professional Certificates
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