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Battle Of Automotive Giants
By ignatius Stephen
Bandar Seri
Begawan - Is Brunei ready to go Chinese? Perhaps it will. But
that is going to take some time. At the moment it is a sharp winding
road here with many hills to climb.
Therefore, Brunei is likely to
remain Japanese for yet a while. However some Brunei car dealers are
ready to take the plunge. China-made cars, particularly heavy
vehicles and coaches, have already made some inroads in the
Sultanate.
With sales soaring for cars of
every size and shape, China will pass Japan as the second-largest
vehicle market this year, after the United States. Some Brunei
importers have taken steps to ride on this tide to gain an edge over
others.
But the Chinese market still may
not be big enough to support all the home-grown manufacturers as
well as the foreign automakers trying to do business in China. China
has more car brands now than the United States, as companies like
Fiat and PSA Peugeot Citroen compete with General Motors, Ford,
DaimlerChrysler, Toyota and Nissan in joint ventures with Chinese
companies.
A report in the New York Times
states that while car sales in China have climbed this year,
automakers have increased their output even faster, causing fierce
competition and a slow erosion in prices - even for top selling
models like the Buick Excelle and Hyundai Elantra.
Captains of world's auto industry
are particularly watching the growing competitiveness of Chinese
manufacturers, who have been steadily gaining market share over the
last several years and are expected to continue doing so.
Some of the biggest winners in the
Chinese market have been little-known domestic automakers that have
grown up in even lesser known Chinese cities, like Geely in Taizhou,
Cheiy Automobile in Wuhu and Hafei Automobile in Harbin.
Chery and other models are already
in Brunei and Mr Teng Chee Khiong, Director TCY Motors says that
tests are being conducted as to find outhow marketable these
vehicles here are.
"But China-made luxury tourist
coaches are ready to dominate the market here as they are good and
price effective. We already have a number on Brunei roads now. .
They are just great." Mr Teng.
These low-cost producers do not yet
have the marketing muscle, brand names and global distribution to
compete on their own in the industrialised world, though they are
starting to form international alliances to do so.
Geely, for example, has just set
Lip a joint venture with a British company to make the famous London
"black cabs" in Shanghai for markets around the world, while Chery
is working out the details of a deal with DaimlerChrysler to make
subcompacts in Wuhu for the American market.
But in their home market, Chinese
automakers are proving increasingly formidable competitors. After
practically disappearing before an onslaught of foreign-dominated
joint ventures in the 1990s, Chinese brands have recovered and now
hold a quarter of the domestic market.
To gain market share, Chinese
automakers have become masters at controlling costs and holding down
prices.
Some of the savings, particularly-
in the 1990s, have come by imitating and even copying Western
designs, resulting in a series of lawsuits. But most of the savings
have come from inexpensive labour at every stage in the production
process.
Cost controls have become
increasingly important as the original heart of the Chinese market -
selling luxury sedans to state owned companies and wealthy families
- has been far surpassed by the sale of affordable compacts and
subcompacts, with no sign that this trend will stop.
"The demand will tend to shift
toward fuel-efficient and middle-class vehicles," said Xu Ping,
chairman of Dongfeng Motor, one of the largest automakers in the
country. The Chinese market is on course to reach almost 6.8 million
cars and light trucks this year, more than the, Japanese market,
although a larger share of the Chinese market consists of small
commercial trucks.
By comparison, the United States is
on track for sales of almost 16.7 million cars and light trucks this
year. For the 18 countries of Western and Central Europe, total
sales are coincidentally also expected to be 16.7 million this year,
with 3.6 million to be sold in Germany and 2.5 million in France.
Automotive Resources Asia, acquired
this autumn by JD Power & Associates, forecasts that sales of cars,
minivans and sport utility vehicles in China will roar past such
sales in Japan next year; $74 billion worth of these vehicles are
being sold in China this year, up from $55 billion last year.
Offering inexpensive deals is
crucial in China's burgeoning market because brand loyalty is rare.
JD Power recently found that 80 per cent of Chinese car buyers are
purchasing their first vehicle, compared with fewer than 15 per cent
in the United States, Europe and Japan.
Before China entered the World
Trade Organisation in November 2001, China had some of the world's
highest car prices. Domestic automakers and joint ventures hid
behind- steep tariffs that nearly doubled the price of imported
cars.
Falling tariffs and a plethora of
new models and new car factories in China have brought prices down
to international levels for well-known, globally traded models like
the Honda Accord. Domestic brands sell even cheaper models -
subcompacts at US$6,000, midsize cars for US $15,000 - which are
still too costly for the large majority of the 1.3 billion Chinese
but are affordable for the rapidly growing middle class.
Some of the best examples of
Chinese cost efficiencies can be found at Geely, the only large,
purely Chinese automaker that is not partly owned by a government
agency and has not gotten its start with the benefit of lavish loans
from state-owned banks.
"We do not belong to any
government," said Li Shufu, the chairman and controlling
shareholder. "This may not be bad. We had to fight on our own, and
we became the most competitive in China."
Geely, with five per cent of the
market, is the country's second-largest home grown automaker,
trailing Chery, a state-owned company with seven per cent.
Volkswagen brands hold the largest
share of the market, at 16 per cent, followed by General Motors,
with 11 per cent, also through a joint venture.
Geely's cost advantage over
multinationals starts with developing new vehicles. Freshly hired
from universities, the company's engineers earn US$4,600 to US$7,600
a year, with few costly benefits.
Even if Geely sets up an overseas
factory someday to be closer to customers, "the research and
development will still be done here and costs less," said 'Yu
Xueliang, Geely's vice president for domestic manufacturing. The
next advantage lies in labour costs - not just at the assembly plant
but at nearby parts factories as well.
For starters, most of the workers
are in their early 20s, young enough to be the children of the
typical Big Three worker in the United States, and with low medical
costs to match. Wages are low, but so are living costs here in the
company's home of Taizhou, a port in southeastern China, where the
Geely factory sits near the base of a steep-sided hill topped by
several temples. Zhang Jia Hong, 22, cams US$250 a month as a
quality control inspector and repairman at the end of the assembly
line here. But his one-room apartment in town costs $20 a month, a
common price for a Spartan home in a Chinese city far from costlier
metropolises like Shanghai or Beijing.
He eats two large meals a day at
the factory canteen for US$40 to US$55 a month. Geely gave him a
free Motorola phone with a built-in colour camera and charges him
US$2.50 a month for basic service.
"I've loved cars since I was very
young," he said. "There was a car factory near where I grew up and I
played there as a boy." Geely has also adopted Japanese and Western
techniques for controlling inventory costs. Auto parts are delivered
regularly in small, plastic bins and few backlogs were visible
during recent visits to the company's factories in Taizhou and
Ningbo, a three-hour drive to the north.
By contrast, huge loans from
state-owned banks have left many state-owned automakers with less
incentive to be efficient. Periodic shortages and price increases
for steel and other raw materials give automakers reason to hoard
parts. But the result is that large inventories of spare parts are
common in many state-owned Chinese auto factories elsewhere. The
extra parts not only take up costly floor space but also hurt
quality - when a problem is discovered in a part, it may take a long
time before improved parts are ordered as replacements.
Despite being firmly in the private
sector, Geely goes to considerable lengths to stay on goodterms with
the Chinese Communist Party.
The most productive workers are
invited to join the party, including Zhang, and have a red flag with
a yellow hammer and sickle flying above, their work stations on the
assembly line here. Trade barriers among provinces within China have
hobbled Geely's efficiency and cost controls to some extent,
however.
Li, the entrepreneurial son of a
Taizhou farmer, said that a few years ago, when a taxi company in
Tianjin bought Geely cars instead of Xiali cars produced in that
city, local officials were so angry that they ordered an
investigation into who had approved the purchase and barred taxi
companies in the city from buying any more Geelys.
The taxi market is so large in
China-many people still cannot afford their own cars-that Geely is
now building three small assembly plants in locations as remote as
Lanzhou, in western China's Gansu Province. The goal is to make sure
that local taxi companies will be allowed to buy Geely products. But
scattering assembly plants across wide areas tends to drive up
costs.
Many Chinese automakers are soaking
up a lot of technical know-how through joint ventures, and some are
buying technology outright, like Nanj ing Automobile. But many
Chinese executives complain that Western companies do not transfer
their very latest designs, and the Chinese are starting to step up
their own research and development spending.
"If you want to get the best
technology," Li said, "DaimlerChrysler and BMW won't sell it to you.
You have to do it from scratch."
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